Within five years, the Bendix drive starter became the standard for starters for decades and was used in cars until the s.
A Bendix-style starter has not been used in modern vehicles for some time now because it can damage flywheels and pinion gears. This is because the starter is spun up and then engages the flywheel. Modern systems engage the pinion and then energize the starter motor. Bendix used the money from the starter to buy patents from a French inventor for a brake shoe and drum design. With these, he started Bendix Brake Company and perfected a system for brakes at all four wheels at a time when most cars just had brakes on the rear axle.
Electronic: Multi-Spark Ignition Systems. Digital Edition. Contact Us. Shop Owner. Special Topics Webinars Video Podcasts. Magazine Current Issue Past Issues. Gear slippage is the inability of the car to move to the next gear. Burnt Smell. One of the major indicators of a bad car flywheel is a burning smell, like that of burnt toast. Clutch Vibrations. When you feel an intensified rumbling or vibration while you use the clutch, it can be a sign of a bad flywheel. How does a starter motor engage?
Your starter is really an electric motor. On the engine, a flexplate or flywheel, with a ring gear around the edge, is attached to the end of the crankshaft. Why does hitting the starter work? When you turn the ignition key to the START position, the battery voltage goes through the starter control circuit and activates the starter solenoid, which in turn energizes the starter motor. The starter motor spins, turning over the engine crankshaft allowing the engine to start. What causes a starter to burn out?
In addition, a poorly charged battery can cause starter burn out because the starter will try to operate on less than optimal charge, which can stress the parts of the starter. How do you start a car if the starter is bad? How to Start a Car with a Bad Starter? Check the connections. The first thing to check is the connections. Check the engine grounds. A starter doesn't have a ground wire coming from the battery.
Check the starter solenoid's wire. Check for corrosion. Tapping the starter with a hammer. Jump-start the car. Bypass the starter relay. Push start the car. The pre-engaged Bendix drive uses a solenoid to push and retract the pinion drive gear. The solenoid is usually fixed on the top of the starter motor, moving the pinion via a fork-shaped lever. The pre-engaged drive gets its name from the way it operates. Unlike the inertial type, its pinion engages the flywheel before the motor begins to rotate in full force.
As a result, its operation produces far less wear of the pinion and flywheel gears. There is also less likelihood of severe damage such as the teeth of the gears breaking. The inertial pinion Bendix drive has both good and bad sides. The solenoid type too. Here is a comparison of the two versions of the device. The pre-engaged drive uses an electric actuator to move the pinion.
That requires extra power and drains the battery. Despite that, the mechanism offers a safer way to mesh the pinion and flywheel gears.
The two components engage before the motor begins to rotate, making the operation less violent. The pre-engaged Bendix starter drive is more reliable than the inertial pinion type. Every movement can be controlled, which offers a higher probability that it will work.
These drives are more difficult to diagnose, though, since they contain electrical components. Inertial pinion type of Bendix drives offer several benefits. Their operation is entirely mechanical, which makes them easy to maintain or troubleshoot. They are also less of a challenge to troubleshoot when faulty.
When used with gear reduction mechanisms, these drive types use little power to start an engine. The main disadvantage of the inertial pinion starter Bendix drive is the violent engagement that characterizes its operation. The pinion gear has to mesh with the flywheel long after the motor has powered. That subjects the teeth of both flywheel and pinion gears to excessive wear and damage. As we have seen, the Bendix starter drive comes in two types.
These also work differently and use different components to cause engagement and disengagement. This drive type uses a special type of mechanism to start an engine, offering the advantage of automatic engagement and disengagement. The process can be divided into two phases; engagement and disengagement. The pre-engaged Bendix drive relies on a solenoid to work, as earlier indicated.
The following is what happens. The proper working of a starter Bendix drive assembly relies on its individual parts. The main components include:. Its function is to transmit the motor rotation to the flywheel and start the engine.
The gear only has a few teeth. This is to enable it to provide the large turning force required to rotate the flywheel. The shaft is the part that holds the pinion gear. In a pre-engaged drive, the it contains straight grooves to lock it with the pinion gear.
In the inertial type of Bendix starter drive, the shaft has helical grooves. These serve to guide the pinion as it slides toward the flywheel and back again when the engine starts.. It winds when the starter motor powers and the pinion gear moves to engage the flywheel. The Bendix starter drive spring serves several functions. It allows the pinion gear to reach the ring gear of the flywheel.
It also cushions the gear from the mechanical impact of the engagement. The shift fork pushes and retracts the pinion gear in solenoid-operated Bendix drives. The fork attaches to the solenoid plunger on one side and the pinion gear on the other. It connects with the Bendix assembly when it moves to rotate the flywheel and disengages when the engine starts.
When a Bendix drive comes with reduction gears, it means i ncreased torque to crank the engine. A set of gears are arranged to decrease the output speed while increasing the rotational force.
As a result, the drive can overcome larger loads to start a heavy duty engine. The components of a starter Bendix drive assembly experience violent movements.
That often causes rapid wear of the drive, sometimes even damage by breaking off parts. Some of the problems that you might encounter with the Bendix starter device in your car include. Starter Bendix drive problems can mean a car that cannot start. Some can be fixed while others call for replacing the entire assembly.
Inertial pinion Bendix drives often fail due to dirt on their grooved shafts. Cleaning the shaft often restores their working. In the solenoid operated Bendix drives, failure often results from bad electrical connections in the solenoid. So far, we have seen how the Bendix on a starter works, the parts involved, and problems that can occur over time.
For more information about the device, here are common questions and their answers. The Bendix drive helps transmit the energy of a spinning starter motor to the flywheel. The starter Bendix drive location allows for efficient engagement and disengagement of the pinion drive gear. It also makes it possible to use a small sized device, helping to increase performance and lowering costs. The Bendix drive helps to start the engine by turning the crankshaft. Therefore, its failure will show up as engine starting problems.
Signs include the engine failing to crank, not starting, or grinding noise. Some problems are not caused by the device itself. They may be external, such as a damaged solenoid that cannot operate the shift lever, a faulty starter motor, or a weak battery. What are the Reasons for the Bendix starter not engaging flywheel ring gear?
There are several causes. It could also be a damaged motor. The inertial pinion Bendix features a helical spring.
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